Guide in Planning and Building An Efficient Warehouse

efficient warehouse layout and design
 

In today's ever-changing market conditions, efficient warehouse operations are essential for a company to succeed. Businesses must adapt to shifting demand patterns and move swiftly in response to new market possibilities due to the growth of e-commerce and just-in-time production. That means having an efficient warehouse layout that can maximise available space and help speed up the handling of items and organise inventories so that all phases of operation run more smoothly. This is when careful planning and construction become crucial and Tactica Planning & Development can assist with that advice. 

If you want to build a warehouse that streamlines your operations and optimises productivity, read on as we guide you through the key steps and considerations necessary for achieving maximum efficiency and profitability in your warehouse.

Step 1: Determine the Purpose and Scope of Your Warehouse

Before planning your new warehouse construction, you must know what you want to achieve. What type of goods will you be storing? How much inventory do you expect to handle? What is the expected throughput? What are the required handling and storage conditions? These factors will help you determine the size and layout of your warehouse. Once you identify your goals, you can plan your design around them. 

Step 2: Select Your Location

Ideally, the location you choose should be where your present business's major source of income is. However, it would help if you also considered several important factors, including access to transportation routes such as roads, ports and airports, the potential for expansion, and associated costs and regulations. The importance of town planning cannot be overstated when selecting your warehouse location, as it ensures that it is suitable for industrial activities and complies with the necessary regulations and requirements. 

Step 3: Designing the Layout

Create a layout of the warehouse by drawing schematics. This can be done using paper and pencil, digital software, or by seeking the help of a warehouse design specialist. The size and configuration of your warehouse, the number of staff, and the essential equipment are essential, as they determine the flow of goods, how the stock is organised and how efficiently your warehouse operates. 

Start by measuring the space available and create your warehouse floor plan. To aid spatial design, label permanent features such as doors, beams, outposts, offices, restrooms, and sloping floors in your diagram. After that, consider the items you will store, their size, and their weight. Ensure the warehouse design allows easy access to all walkways, loading docks, and storage facilities. Optimising the warehouse layout to minimise touchpoints when handling goods is essential. This can be achieved by reducing the distance between storage areas and picking areas, ensuring clear and organised labelling of products, and utilising automation technology, such as conveyors or robotic picking systems, to reduce manual labour. 

Step 4: Utilise the Space and Create a Traffic and Workflow Plan

The space within a warehouse must be used effectively to maximise storage capacity and minimise operational costs. The warehouse's design should utilise horizontal and vertical space to accommodate as much inventory as possible while allowing for efficient movement of products and personnel. 

It's also important to carefully consider how traffic and workflows will move throughout the facility. Ensure your workflows complement your traffic flow and prioritise safety by creating safe pedestrian zones, proper lighting, and appropriate equipment for handling products. You can optimise your warehouse operations by carefully planning, testing, and adjusting. A well-planned traffic flow can improve efficiency, reduce the risk of accidents, and maximise your use of space. 

Step 5: Leave Room for Future Growth 

Businesses should also plan for future expansion by considering the potential increase in storage space and implementing a flexible design that can be easily modified to meet future needs. It is recommended to have a consultancy period with industrial development consultants to brainstorm and refine the plans for the project. Their expertise can provide valuable insights into the community's infrastructure, transportation, technology options, and economic growth, allowing businesses to make informed decisions.


If you are planning an industrial development project on the Gold Coast, town planners and development experts such as Tactica Planning & Development are invaluable resources. Thanks to these specialists' vast knowledge and understanding of the local market, it is simpler for businesses to manage the challenges of setting up and running a warehouse in the region. Tactica specialises in developing industrial properties, and we can assist you in obtaining approval for your industrial development project. 

 
Robert Patrick